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2021 IECC Chapter C5

Lesson 13: Existing Buildings: Additions, Alterations, and Repairs

IECC C501 to C505 · 14 practice questions

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Much of GCHS's work is on buildings that already stand: a fellowship hall that needs a roof, a clinic getting new windows, a vacant store becoming a food pantry. Chapter 5 of the 2021 IECC decides how much of the energy code that work pulls in. New work meets the code, old work you leave alone stays as it is, and the project may not make the building less efficient. The chart follows one kind of work at a time. It covers commercial buildings: one- and two-family dwellings, townhouses, and Group R-2, R-3, and R-4 buildings three stories or less above grade are residential buildings, and the residential provisions govern them. Local adoption governs the edition (Lesson 1).

Decision chart for work on an existing commercial building A decision chart that starts by asking what kind of work is planned on an existing commercial building and branches into four columns: addition, alteration, repair, and change of use. Each column lists what must comply and the common exceptions. Additions must comply alone as new construction or as a whole building. Alterations apply new construction rules to the new work only, with exceptions for storm windows, film, filled exposed cavities, roof recover, and replacing under 10 percent of luminaires without added watts. Repairs stay under the existing code, and glass-only replacement, roof repair, bulb and ballast swaps, and door replacement are listed as repairs. A change of use that raises fuel or electric demand must comply, with a 110 percent cap for tradeoff paths. A bottom band notes that a signed historic building report, the ASHRAE 90.1 path, and the rule that a building may never become less conforming apply across the columns. Existing commercial building: which part of Chapter C5 applies? What kind of work is planned on the building? Addition (C502) What must comply The addition alone, as new construction, or the whole building as one (C502.1). Covers new envelope, HVAC, water heating and lighting. Common exceptions Existing part is not dragged in (C502.1) Unconditioned space made conditioned: cap is 110 percent of target UA or energy cost (C502.2) Alteration (C503) What must comply New work only, as new construction (C503.1). Roof replacement: never lower the R-value Replaced windows: Table C402.4 U and SHGC New HVAC: C403, C408 Common exceptions Storm windows and film Cavities exposed and filled with insulation Roof recover only Under 10 percent of luminaires replaced, no added watts Repair (C504) What applies Fix the damage and keep required energy features working (C501.3). Work on sound parts needed for the repair is part of the repair (C504.1). Listed repairs Glass-only replacement in existing sash, frame Roof repair Bulb or ballast swap, no added watts Door swap needs no new vestibule (C504.2) Change of use (C505) What must comply Space whose new use raises fuel or electric demand (C505.1). Lighting watts meet C405.3 if the use moves between table uses. Common exceptions Building over the 30 percent glass limit is fine if no glass is added (C505.1) Cap of 110 percent of target UA or energy cost Historic building A signed report can excuse the work (C501.5) Alternative path Work that meets ASHRAE 90.1 is accepted (C501.2) Always Leave the building no less conforming (C503.1)
Sort the job first, then read down its column. Only the new work is held to new-construction rules, and the exceptions apply when the building's energy use does not go up.

The rule behind Chapter 5

The code cannot be used to force removal or alteration of a lawful existing building, except where Chapter 5 says so (C501.1.1). Section C501.2 sends additions, alterations, repairs, and changes of occupancy to Sections C502 through C505, alongside the existing-building rules of the other model codes. Owners must keep code-required energy systems maintained, and Chapter 5 is never a reason to remove them (C501.3). Everything hangs on three definitions in Chapter 2. An addition increases conditioned floor area, number of stories, or height. A repair renews or reconstructs part of a building to maintain it or correct damage. An alteration is any construction, retrofit, or renovation that is neither of those, including a change in the arrangement, type, or purpose of a system. Sort the job first.

Additions (C502)

An addition must meet the code as new construction without pulling in the untouched existing building (C502.1). It shows compliance in one of two ways: the addition alone complies, or the existing building and the addition comply together as a single building. New mechanical, water heating, and lighting systems in the addition follow C403, C404, and C405, with C408 commissioning (C502.3.3 to C502.3.6). New glass is checked against the area limits of C402.4.1 for the whole building, and where the total goes over, the addition uses the daylight-control path or a tradeoff path (C502.3.1). A closely related trigger is a change in space conditioning: altering a nonconditioned or low-energy space, such as an open porch, carport, or unheated storage room, so that it becomes conditioned is treated like an addition (C502.2). That work may use component performance (C402.1.5) with a proposed UA up to 110 percent of the target, or total building performance (C407) with annual energy cost up to 110 percent of the allowed cost.

Alterations: the basic rule and the exceptions

Section C503.1 holds alterations to two tests. The new work meets the code as new construction, and the existing building may not end up less conforming than it was before. Six exceptions apply as long as the building's energy use does not increase: storm windows added over existing windows; surface-applied film on existing single-pane glass; existing ceiling, wall, or floor cavities exposed during construction and filled with insulation; construction where the existing roof, wall, or floor cavity is not exposed; roof recover; and skipping an air barrier for a roof recover or roof replacement when no other envelope work is done. The cavity exception is why insulation goes into a gut rehab: open a stud wall, fill the cavity, and the wall need not meet the full new-construction assembly. Other new envelope assemblies meet C402.1 through C402.5, and a building already over the 30 percent glass limit is exempt from C402.4.1 if the alteration adds no glass (C503.2).

Roofs: recover, replacement, and repair

Roof work is the most common trigger, and the words matter.

JobWhat it isEnergy code result
Roof recoverNew covering over the old, no tear-offException in C503.1 if energy use does not rise
Roof replacementOld covering removed, damaged substrate repaired, new covering installedIf the existing insulation is entirely above the deck, comply with C402.1.3, C402.1.4, C402.1.5, or C407 (C503.2.1)
Roof repairRenewing part of a roof for maintenanceA repair under C504.2, and no air barrier if the rest of the envelope is untouched

Two limits apply to a replacement: the R-value of the roof insulation may never be reduced, and the roof's U-factor may never be increased (C503.2.1). A steep roof insulated at the attic floor is not caught, because its insulation is not entirely above the deck. Worked example. A community hall in Harris County (Climate Zone 2A) has a low-slope roof with R-12 of board insulation above the deck. Tearing the membrane off to the deck makes it a roof replacement. The R-value method in Table C402.1.3 asks for R-25ci above the deck in Zone 2, so the new roof must add 25 minus 12, or 13 more R, unless the designer uses the U-factor, component performance, or total building performance route (Lesson 3).

Windows and doors

Where some or all of a fenestration unit is replaced, including sash and glazing, the new product must meet the Table C402.4 U-factor and SHGC (C503.2.2.1). In Zone 2 the vertical limits include fixed U-0.45, operable U-0.60, and entrance doors U-0.77. The exception lets the U-factors of replacement products be area-weighted, but only within one table category, so fixed and operable units are never averaged together. Glass-only replacement in an existing sash and frame is a repair, and replacing an existing exterior door does not require adding a vestibule, though an existing vestibule may not be removed (C504.2).

Worked example. A Group B clinic in Zone 2A replaces fixed units: 180 sq ft at U-0.40 and 80 sq ft at U-0.52. The weighted average is (180 x 0.40 + 80 x 0.52) / 260 = (72 + 41.6) / 260 = 0.437, which meets the fixed limit of 0.45 even though the second group alone does not. A simple average, 0.46, would wrongly fail the job.

Lighting alterations and repairs

New lighting systems in an alteration meet C405 and C408 (C503.5). The exception is replacing less than 10 percent of the luminaires in a space, provided installed interior lighting power does not increase. Replacing only the lamps, the ballasts, or both inside existing luminaires is a repair, again with no increase in installed power (C504.2). Worked example. A fellowship hall has 40 luminaires. Replacing 3 is 7.5 percent, so the exception holds. Replacing 4 is exactly 10 percent, which is not less than 10 percent, so the new lighting must meet the controls and power provisions (Lessons 9 and 10). The count is made per space.

Heating, cooling, and water heating

New heating, cooling, and duct systems that are part of an alteration meet C403 and C408 (C503.3), and new cooling systems also meet the economizer provisions of C403.5 (C503.3.1). New service hot water systems meet C404 and C408 (C503.4). A replaced rooftop unit is new equipment that must meet the efficiency and control rules, while ductwork you did not touch stays as it is. Chapter 5 offers no blanket like-for-like exception, so check C403 for built-in exceptions before assuming a swap is free. C408 commissioning rides along (Lesson 12).

In the field

A church hall reroof is permitted as a roof recover. When the crew starts, the old membrane is soaked, so they tear it off to the deck. The job is now a roof replacement, and if the insulation sits above the deck, C503.2.1 applies. GCHS plan review asks for the scope in writing before permit. In the field, photograph the exposed deck and insulation, record the R-value that stays, and note every wall cavity opened during the job, because exposed cavities are filled (C503.1). A change order that adds windows or luminaires changes which sections apply, so it goes back through review.

Repairs, historic buildings, and the 90.1 path

Work on undamaged parts that is necessary to make a repair counts as part of the repair, not as an alteration, and routine maintenance and ordinary permit-exempt repairs sit outside the repair rules (C504.1). Section C504.2 lists glass-only replacement, roof repair, and lamp or ballast replacement among the repairs. Historic buildings get a separate door. A historic building is one listed or eligible for the National Register, designated under state or local law, or certified as contributing to a historic district (Chapter 2). The provisions are not mandatory if a report is filed with the code official, signed by a registered design professional or a representative of the State Historic Preservation Office or local historic authority, showing that compliance would threaten, degrade, or destroy the building's historic form, fabric, or function (C501.5). Finally, work that complies with ANSI/ASHRAE/IES 90.1 is excepted from Chapter 5 (C501.2), and a building built to that standard has its repairs held to the standard (C504.1).

Change of occupancy or use (C505)

A change of occupancy is a change of classification, of group, or of use that alters how this code applies (Chapter 2). Under C505.1, a space whose change would increase demand for fossil fuel or electrical energy must comply with the code. Where the use moves from one use listed in Table C405.3.2(1) or (2) to another, the installed lighting wattage must meet C405.3. A space in a building already over the C402.4.1 glass limit is exempt from that limit if glass area does not increase. The same 110 percent caps as in C502.2 apply to the tradeoff paths. Turning a vacant store into a food pantry with walk-in coolers and a commercial kitchen raises electrical demand and changes the lighting allowance, so it triggers both.

Key numbers
  • Glass limits: 30 percent of gross above-grade wall, 3 percent of gross roof for skylights (C402.4.1); 40 and 6 percent with daylight controls (C402.4.1.1, C402.4.1.2)
  • Zone 2 replacement windows: fixed U-0.45, operable U-0.60, entrance doors U-0.77 (Table C402.4)
  • Zone 2 roof insulation entirely above the deck: R-25ci (Table C402.1.3)
  • Luminaire exception: replace less than 10 percent in a space, no added watts (C503.5)
  • Conditioning change or occupancy change tradeoffs: proposed UA or energy cost not over 110 percent (C502.2, C505.1)

Practice questions

1. A church fellowship hall (Group A-3) in Harris County is enclosing a 600 square foot open covered porch as a heated and cooled classroom. Which part of 2021 IECC Chapter 5 governs the new space?

  1. Section C503 alterations only, because no floor area is being built from scratch
  2. Section C504 repairs, because the porch roof and slab already exist
  3. Section C502, because space that becomes conditioned is treated like an addition
  4. Section C505, because the porch changes use but energy demand is unchanged

2. A roofer at a Group B clinic in Climate Zone 2A installs a new membrane directly over the existing roof covering without removing it. What does Section C503.1 say about this work?

  1. It is a roof recover, exempt from new-construction envelope rules if the building's energy use does not increase
  2. It must be insulated to the Table C402.1.3 value, because any new membrane is new construction
  3. It is a repair and must meet the air barrier requirements listed in Section C504.2
  4. It is an addition, because the roof assembly becomes thicker and taller

3. A community hall in Zone 2A has a low-slope roof whose only insulation is board stock entirely above the deck. The crew strips the membrane to the deck, repairs damaged sheathing, and installs a new membrane. What applies under Section C503.2.1?

  1. It is a roof recover, so no insulation upgrade applies because the old covering was only renewed
  2. It is a roof replacement, so the roof must meet C402.1.3, C402.1.4, C402.1.5, or C407 and never lose R-value
  3. It is a roof repair, so only the area of damaged sheathing must be brought up to the insulation table value in Table C402.1.3
  4. It falls under the unexposed cavity exception in C503.1, so nothing more is required for the roof

4. An inspector reviews replacement of complete fixed window units, frame, sash, and glass, at a Group B office in Climate Zone 2A. What must the new units meet under Section C503.2.2.1?

  1. The old window's U-factor, so long as the new unit is no worse than the one removed
  2. Only the SHGC limit, because the U-factor is waived when a unit is replaced in a rehab
  3. The Zone 2 entrance door limit of U-0.77 for every unit that has a frame and sash
  4. The Table C402.4 maximum U-factor and SHGC for the product category

5. A glazier replaces cracked glass panes in the existing aluminum frames of a Group B clinic without changing the sash or frame. How does Section C504.2 treat this work?

  1. As a repair, so the Table C402.4 values for new fenestration do not apply
  2. As an alteration, so each unit must meet the Zone 2 fixed U-0.45 limit
  3. As an addition of fenestration, so the 30 percent glass limit is rechecked
  4. As a change of occupancy, so lighting wattage must be recalculated

6. At a Group B clinic in Zone 2A, replacement fixed windows total 150 sq ft at U-0.40 and 50 sq ft at U-0.55. Table C402.4 limits fixed vertical fenestration to U-0.45. Using the area-weighted average allowed by Section C503.2.2.1, what is the result?

  1. 0.475, which is over the limit
  2. 0.55, which is over the limit
  3. 0.44, which meets the limit
  4. 0.40, which meets the limit

7. A designer averages three fixed windows (U-0.42) and two operable windows (U-0.58) in one weighted calculation for a Zone 2A office and says the result meets the limits. What is the problem under Section C503.2.2.1?

  1. Averaging is never allowed for replacement products under any circumstance
  2. The exception cannot combine different Table C402.4 categories, so fixed and operable are checked separately
  3. Operable windows must instead be averaged together with the entrance doors in that building
  4. The averaging is allowed only if SHGC is averaged in the same calculation as the U-factor

8. A 60-luminaire open office in a Group B building has 5 luminaires replaced with LED units. Installed interior lighting power does not increase. What applies under Section C503.5?

  1. Full new-lighting compliance including controls, because any replaced luminaire triggers it in an alteration
  2. Only an exterior lighting power check under Section C405.5.2, since interior work is a repair
  3. Lighting compliance for the whole space, because the exception covers only lamp and ballast swaps
  4. Exempt, because fewer than 10 percent of the luminaires in the space were replaced

9. An electrician replaces only the lamps and ballasts inside the existing luminaires of a community center gym. No fixtures are replaced, and installed lighting power does not increase. How does Section C504.2 classify this?

  1. An alteration that requires new lighting controls
  2. A change of occupancy that resets the lighting allowance
  3. A repair, with no added lighting compliance requirements
  4. An addition to the lighting system

10. A rooftop unit serving a Group A-3 community room is replaced with a new unit that includes cooling. The existing ducts stay. Which Chapter 5 sections apply to the new equipment?

  1. C503.3 and C503.3.1: the new system meets C403 and C408, and its cooling meets C403.5
  2. C504.2, because replacing like equipment is a repair and adds no energy code requirements
  3. C503.4, because rooftop heating and cooling equipment counts as a service hot water system
  4. C505.1, and only if the occupancy classification of the community room also changes

11. A 1,200 sq ft conditioned addition is built onto a 1970s Group B office whose envelope does not meet the 2021 IECC. Which statement is correct under Section C502.1?

  1. The office must first be upgraded to current code before the addition can be permitted
  2. The addition can comply alone as new construction, or the addition and existing building can comply together
  3. Only the addition's mechanical system must comply with C403, and its envelope and lighting are exempt
  4. The addition is exempt from the energy code entirely, because the existing office was lawfully built and its permit was closed

12. A vacant Group B office suite becomes a food pantry, and the new use raises electrical demand. The designer uses component performance (Section C402.1.5) to comply with Section C505.1. What is the limit on the proposed UA?

  1. Exactly equal to the target UA
  2. Not greater than 125 percent of the target UA
  3. Not greater than 105 percent of the target UA
  4. Not greater than 110 percent of the target UA

13. A Group B building has 2,000 sq ft of above-grade wall and 700 sq ft of glass, which is 35 percent and above the 30 percent limit of C402.4.1. A tenant space in it changes use, and no glass is added. What does Section C505.1 say about the fenestration limit?

  1. The space is exempt from C402.4.1 if fenestration area does not increase
  2. The building must remove glass until the total is back down to 30 percent of the wall
  3. The building may go to 40 percent glass without adding daylight responsive controls
  4. The 30 percent limit applies in full to the space because the use changed

14. The owner of a 1920s community center listed on the National Register wants relief from the energy code for window work. What must be submitted to the code official under Section C501.5?

  1. A letter from the owner stating that the building is old and that the windows are original to it
  2. A blower door test showing that the building is airtight, prepared by an independent tester
  3. A report signed by a registered design professional or historic authority showing compliance would threaten, degrade, or destroy historic fabric
  4. A UA calculation showing that the proposed building is within 110 percent of the target UA

Glossary

Addition
An extension or increase in conditioned floor area, number of stories, or height of a building. It must meet the code as new construction, alone or with the existing building as a single building.
Alteration
Any construction, retrofit, or renovation to an existing structure other than a repair or an addition. Only the new work is held to the new-construction provisions.
Repair
Reconstruction or renewal of part of an existing building to maintain it or correct damage. Glass-only replacement and lamp or ballast swaps are listed repairs.
Roof recover
Installing an additional roof covering over an existing one without removing it. It is an exception in Section C503.1 when energy use does not increase.
Roof replacement
Removing the existing roof covering, repairing damaged substrate, and installing a new covering. With insulation entirely above the deck, it triggers Section C503.2.1.
Change of occupancy
A change of classification, a change of group, or a change of use that alters how the energy code applies. It triggers compliance when energy demand rises.
Historic building
A building listed or eligible for the National Register, designated historic under state or local law, or certified as contributing to a historic district.
Area-weighted average U-factor
The U-factors of replacement fenestration units weighted by their area, allowed within one Table C402.4 product category but never across categories.