Lean Six Sigma 100%

Yellow Belt · Measure phase

Lesson 6: Basic statistics, the normal distribution, and graphical analysis

IASSC Body of Knowledge 2.2, Six Sigma Statistics · 14 practice questions

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Once a process is mapped, the Measure phase turns to actually quantifying how it performs. This lesson covers the statistical foundation every later lesson in this course builds on: the basic descriptive statistics, the normal distribution, and the graphical tools used to see a process's behavior rather than just calculate it.

The normal distribution and the empirical rule In a normal distribution, about 68 percent of values fall within one standard deviation of the mean, about 95 percent fall within two standard deviations, and about 99.7 percent fall within three standard deviations. 68% 95% 99.7% -3σ -1σ mean +1σ +3σ
The empirical rule for a normal distribution: about 68 percent of values fall within ±1 standard deviation of the mean, about 95 percent within ±2, and about 99.7 percent within ±3.

Basic and descriptive statistics

Descriptive statistics summarize a data set using a small number of values instead of forcing a reader to look at every individual data point. They split into two families: measures of central tendency, which describe where the middle of the data sits, and measures of dispersion, which describe how spread out the data is.

The three common measures of central tendency are the mean (the arithmetic average, the sum of all values divided by the count), the median (the middle value when all data points are sorted, less sensitive than the mean to extreme outliers), and the mode (the value that occurs most frequently).

The common measures of dispersion are the range (the highest value minus the lowest value, simple but very sensitive to a single outlier), the variance (roughly the average of the squared differences between each data point and the mean, where the sample version divides by n minus 1 rather than n, which weights larger deviations more heavily), and the standard deviation (the square root of the variance, which returns the spread to the data's original units and is the most commonly reported measure of dispersion in Six Sigma work, usually denoted with the Greek letter sigma). Two data sets can have the identical mean and tell completely different stories once their standard deviations are compared: one tightly clustered around the average, the other wildly inconsistent.

Normal distributions and normality

The normal distribution is a specific, symmetric, bell-shaped probability distribution that shows up constantly in natural and process data, where the mean, median, and mode all fall at the same central point and data becomes progressively less common the further it sits from that center in either direction. A process whose output follows a normal distribution is predictable in a specific, useful way, known as the empirical rule: roughly 68 percent of output falls within one standard deviation of the mean, roughly 95 percent within two standard deviations, and roughly 99.7 percent within three standard deviations. This predictability is the foundation underneath process capability calculations, covered in Lesson 8, and underneath the hypothesis tests Green Belts use, covered later in this program. Not every process is normally distributed, and checking whether data is approximately normal, called a normality check, is a routine early step before applying tools that assume it.

Graphical analysis

Before running any statistical test, an experienced practitioner looks at the data. A handful of simple charts reveal patterns that a table of numbers alone hides:

  • Histogram: bars showing how many data points fall into each of a series of value ranges, the standard way to see a distribution's overall shape, including whether it looks roughly normal, skewed, or has more than one peak.
  • Box plot: a compact summary showing the median, the middle 50 percent of the data (the box itself), and the overall spread, including individual outlier points plotted separately, useful for comparing several groups side by side at a glance.
  • Scatter plot: individual points plotted against two variables at once, the standard way to visually check whether a relationship exists between an X and a Y before running a formal regression, covered later at the Green Belt level.
  • Run chart: individual data points plotted in the order they occurred over time, the simplest way to spot a trend, a shift, or a cycle that a simple average would completely hide.

A team that jumps straight to a statistical test without first looking at a histogram or a run chart risks missing something a five-second glance would have caught, such as an obvious shift partway through the data or a handful of extreme outliers distorting the average.

Measures of shape: skewness and kurtosis

Central tendency and dispersion describe the middle and the spread of a data set, but they say nothing about its shape. A third family of descriptive statistics, measures of shape, describes how symmetric or lopsided a distribution is. Skewness measures that asymmetry. A distribution with a long tail stretching toward higher values is positively skewed, or right-skewed; its mean is pulled above its median by the small number of unusually high values in that tail. A distribution with a long tail stretching toward lower values is negatively skewed, or left-skewed, with the mean pulled below the median instead. A perfectly symmetric distribution has zero skew, and for the normal distribution the mean, median, and mode all coincide. Housing rehab data is often right-skewed in practice: most work orders close out in a predictable handful of days, but a small number run far longer because of a permit delay or a supply backorder, and that long tail pulls the average completion time higher than the typical, median job.

Kurtosis measures how heavy a distribution's tails are compared with the normal distribution, whose excess kurtosis is defined as zero. A distribution with excess kurtosis above zero, called leptokurtic, has heavier tails than normal, meaning more frequent extreme values than the normal distribution would predict, and is often drawn with a sharper peak as well. A distribution with excess kurtosis below zero, called platykurtic, has thinner tails, with fewer extreme values, and is often drawn with a flatter top. Both skewness and kurtosis are typically checked, along with a histogram, as part of the normality check described above, before applying a tool that assumes normally distributed data.

Practice questions

1. Descriptive statistics split into which two families?

  1. Value-added and non-value-added, the two categories of process steps in Lean
  2. Measures of central tendency and measures of dispersion
  3. Internal failure and external failure
  4. Hard savings and soft savings

2. Which measure of central tendency is least sensitive to extreme outliers?

  1. The standard deviation
  2. The mean
  3. The median
  4. The range

3. What is the standard deviation?

  1. The value that occurs most frequently in a data set
  2. The sum of all values divided by the count
  3. The square root of the variance, returning the spread to the data's original units
  4. The highest value minus the lowest value, a simple measure of spread that ignores every other point

4. Two data sets have the identical mean. What can standard deviation reveal that the mean alone cannot?

  1. Nothing; identical means always mean identical distributions
  2. The exact number of defects in each data set
  3. Which data set has a higher DPMO
  4. That one data set may be tightly clustered around the average while the other is wildly inconsistent

5. In a normal distribution, where do the mean, median, and mode fall relative to each other?

  1. A normal distribution has no defined mean
  2. They are always spread far apart
  3. They all fall at the same central point
  4. The mode is always higher than the mean

6. Under the empirical rule for a normal distribution, approximately what percentage of output falls within two standard deviations of the mean?

  1. Roughly 95 percent
  2. Roughly 99.7 percent
  3. Roughly 50 percent
  4. Roughly 68 percent

7. Why does it matter whether a process's data is approximately normally distributed?

  1. Because non-normal data cannot be graphed
  2. Because only normal data can have a calculated mean, and every other data set must be discarded first
  3. Because normality has no practical effect on any Six Sigma tool
  4. Because capability calculations and many tests assume normality, and non-normal data can mislead them

8. Which chart is the standard way to see a distribution's overall shape, including whether it looks roughly normal or skewed?

  1. Run chart
  2. Histogram
  3. SIPOC diagram
  4. Fishbone diagram

9. What does a run chart show that a simple average would completely hide?

  1. The relationship between two unrelated categorical variables
  2. The exact standard deviation of a data set
  3. The Risk Priority Number of a failure mode
  4. A trend, shift, or cycle occurring over time

10. What risk does a team take by running a statistical test without first looking at a histogram or run chart of the data?

  1. Automatically failing the project's financial evaluation
  2. Missing something a quick visual check would have caught, such as an obvious shift or extreme outliers distorting the average
  3. No risk; graphical analysis is purely optional decoration
  4. Accidentally calculating a lower Cost of Poor Quality

11. GCHS tracked punch-list closeout times, in days, for five recently completed rehab homes: 3, 4, 4, 5, 9. What is the mean closeout time?

  1. 9 days
  2. 5 days
  3. 4 days
  4. 4.5 days

12. GCHS's work-order completion times are mostly clustered around 5 to 7 days, but a handful of jobs delayed by permit issues take 30 days or more, stretching the distribution's right tail. How would this distribution's skewness best be described?

  1. Positively skewed, with the mean pulled above the median by the long right tail
  2. Perfectly symmetric, with zero skew, since typical jobs cluster tightly around 5 to 7 days
  3. Negatively skewed, with the mean pulled below the median
  4. Undefined, since skewness cannot be calculated for time data

13. A distribution's mean is noticeably lower than its median, with a long tail extending toward the low end of the scale. How would this distribution's skewness best be described?

  1. Negatively skewed, with the mean pulled below the median by the long left tail
  2. Positively skewed, with the mean pulled above the median by a long tail toward the high end
  3. Zero skew
  4. This pattern is impossible in real data

14. A data set has excess kurtosis well above zero, compared with the normal distribution's baseline of zero. What does this indicate about the data?

  1. The data has no measurable standard deviation
  2. The data is guaranteed to be normally distributed
  3. The distribution is leptokurtic, with heavier tails, meaning more frequent extreme values than a normal distribution would predict
  4. The mean and median must be exactly equal

Glossary

Mean
The arithmetic average of a data set, the sum of all values divided by the count.
Median
The middle value of a data set when all points are sorted from lowest to highest.
Mode
The value that occurs most frequently in a data set.
Standard deviation
The square root of the variance, expressing spread in the data's original units.
Normal distribution
A symmetric, bell-shaped distribution in which the mean, median, and mode coincide.
Empirical rule
The rule that roughly 68, 95, and 99.7 percent of a normal distribution's values fall within one, two, and three standard deviations of the mean.
Skewness
A measure of a distribution's asymmetry, describing which direction its longer tail stretches.
Kurtosis
A measure of how heavy a distribution's tails are compared with the normal distribution, showing up as more or fewer extreme values.
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